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CAGLA KUCUKERGORSenior Industrial Designer
High-Security Infrastructure
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Case Study 02

HIGH-SECURITY
INFRASTRUCTURE

Engineering robust physical security solutions for critical environments.

Role
Senior CAD Designer
Focus
Automation & DFM
Tools
Inventor, AutoCAD
Outcome
IP68 & IK10 Certified

Technical Specs

CertificationEngineered to meet rigorous IP68 (water/dust) and IK10 (impact) standards.
MaterialsHigh-grade aluminum alloys, hardened steel bolts, and tamper-proof assembly.

Key Measurements

  • Structural Integrity: Tested to withstand 20kN static load.
  • Durability: 1M+ cycle reliability rating.
  • Tolerance: Precision machining to +/- 0.05mm.
The Challenge

Uncompromising Security

Designing high-security aluminum door locks requires a zero-failure mindset. The challenge was to create a locking mechanism that offers maximum resistance to forced entry while maintaining smooth operation and ease of installation.

Exploded View of High Security Lock
Figure 01
Exploded Assembly View
CAD Wireframe
Figure 02
Structural Analysis
The Solution

Precision Engineering

Leveraging Autodesk Inventor, I developed a robust locking assembly featuring hardened steel bolts and anti-drill plates. The design was optimized for CNC machining, ensuring consistent quality and tight tolerances across production batches.

  • Tamper-Proof Design
  • Ballistic Resistance
  • Automated Documentation
  • Modular Assembly
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